Announcing the VisionGauge® Disk Inspection and Measurement System

 

The VisionGauge® Disk Inspection & Measurement System is the the ideal solution for automated, high-accuracy inspection & measurement of slots in turbine disks, both large & small. The system’s patented CAD Auto-Align™ & CAD Auto-Pass/Fail™ tools allow you to automatically check the slot profile, get deviations from nominal, etc…

 

VisionGauge Disk Inspection and Measurement System

 

Download the data sheet and contact us for more information.

 

VisionGauge® Disk Inspection and Measurement Systems

Fir trees with variable tolerances during turbine blade inspection
Variable tolerances support is ideal for turbine disk fir trees
VisionGauge®'s Roll Pin distance measurement tool
Measure roll-pin distance, slot spacing, etc…

Technical Specifications may be found in the downloadable data sheet.

VisionGauge® Disk Inspection and Measurement Systems

New 5X configuration for 300-Series VisionGauge® Digital Optical Comparator

 

We’re pleased to announce the new 5X configuration of our 300 Series VisionGauge® Digital Optical
Comparator
.

 

VisionGauge® Digital Optical Comparator 300 Series / Field-of-View Systems 5x configuration.

The 300 Series VisionGauge® Digital Optical Comparators are extremely cost effective Field-of-View
Systems that are ideal to inspect and measure smaller parts, very quickly. And the new 5X
configuration provides a wider field-of-view and a larger depth-of-field that extends the range of parts
that can be checked using the 300 series
. Specifically, the new 5X 300 Series machine can
accommodate parts up to 6.4” (diagonal, i.e. 5.5” horizontal x 3.3” vertical) and up to 4” in height. The
new 5X 300 Series VisionGauge® also has a very long working distance that provides 15” of
clearance between the part and the lens.

 

Like all of the other 300 Series machines, it has very high-resolution optics that produce a very
geometrically accurate image and it also includes three independent light sources that are all LED based
and computer-controlled: transmitted (i.e. back) illumination as well as both on- and off-axis
reflected (i.e. front) illumination. This allows the system to produce crisp, sharp edges and perform
beautifully even when working with hard-to-image materials (for example: shiny, reflective or even
translucent surfaces) and difficult geometries (such as deep holes).

 

The VisionGauge® 300 Series machines produce a stunning super-high resolution image to carry out
fine, detailed inspections. And the system’s crisp & clear image is displayed on a single super-high resolution
monitor.

 

The 300 Series include all of the powerful VisionGauge® tools, including our patented CAD Auto-
Align™ and CAD Auto-Pass/Fail™ tools, for very fast automatic and operator-independent
comparison of parts to their CAD file, as well as VisionGauge’s® broad measurement toolset.

 

And because they are field-of-view machines and no motion is involved, the 300 Series
VisionGauge® systems are extremely fast. They can carry out hundreds of inspections and
measurements seconds after you’ve put the part down on the system. They can also accommodate
multiple parts at once.

 

All 300 Series systems have an intuitive software interface and are extremely easy to use. They can
be setup to be operated using the system’s barcode reader and joystick. They have built-in SPC
capability with charting & graphing and can automatically collect images and data. They also have
extensive data exchange capabilities.

 

The 300 Series VisionGauge® systems have a convenient desktop configuration, no moving parts
and no consumable parts. They provide many years of reliable service with minimal maintenance.
They are perfect for both the shop environment and the quality control lab. They are complete, ready-to-
run Windows-based solutions that are delivered network-ready and include on-site installation,
NIST-traceable calibration & training.

 

This information is available for download in .pdf format: 5X 300 Series VisionGauge Digital Optical Comparator Machine Announcement

 

Announcing the VisionGauge® Standalone Inspection & Measurement System

 

The VisionGauge® Standalone Inspection & Measurement System is the perfect drop-in solution for automated cells and automation applications requiring high-accuracy inspection. The system is widely-applicable and extremely general-purpose. All of VisionGauge®’s advanced inspection and measurement capabilities are available, including our CAD Auto-Align™ and CAD Auto-Pass/Fail™ tools.

 

The system includes a high-resolution optics with a large depth-of-field and a long working distance. It can be mounted in any orientation.

The VisionGauge® Standalone Inspection and Measurement System includes an inspection area connected to a remote workstation controlling the software and user-interface.
The VisionGauge® Standalone Inspection and Measurement System includes an inspection area connected to a remote workstation controlling the software and user-interface.

VisionGauge® OnLine’s Remote Program Communications feature is also included, making it easy to interface with a robot or other part-positioning equipment. The software possesses extensive communication capabilities (e.g. TCP/IP communication via Ethernet, digital I/O’s, etc…) to issue commands, load programs, retrieve results, process errors and messages, etc.

 

Download the data sheet and contact us for more information.

 

VisionGauge® Standalone Inspection & Measurement System

The VisionGauge Standalone Inspection and Measurement
The VisionGauge® Standalone Inspection and Measurement System’s main unit can be installed in any orientation: horizontally, vertically, upside-down… however best suits the space in your automation cell.
The mobile cabinet containing controls, user interface and I/O connections for the system
Remote cabinet with controls, user interface & I/O connections

 Overview Video:

Technical Specifications may be found in the downloadable data sheet.

VisionGauge® Standalone Inspection and Measurement Systems – 5-axis Inspection and Measurement Systems

500 Series VisionGauge® Digital Optical Comparator Training – September 26th-27th, 2017

500 Series VisionGauge® Digital Optical Comparator Training Class
September 26th & 27th, 2017
(9 am to 4 pm on both days)


500-series VisionGauge Digital Optical Comparator training

A VisionGauge® Digital Optical Comparator 500 Series training class will be held at VISIONx’s facility (Pointe-Claire, Canada) September 26th & 27th, 2017.

The class will start with a short refresher of VisionGauge® Digital Optical Comparator basics and will quickly move on to a review of the latest software enhancements and then onto more advanced topics, including automated programs.

This is a very hands-on class and – as always – we are very happy to look into the specific challenges of your real-world applications with you.

The training will be in English. There is no charge for current VisionGauge® Digital Optical Comparator users and lunch is provided on both days. Participants are responsible for their own travel, lodging and other expenses.

Email info@visionxinc.com to sign up, or if you have questions, want for information about nearby hotels, assistance with travel arrangements, etc…
Sign-up closes on September 8th at 5 pm (Eastern Time zone).

VisionGauge® Digital Optical Comparator / Profile Projector Applications

VisionGauge® Digital Optical Comparators are being used by many different companies across a very wide range of industries. Here are some examples of applications we have solved within various industries:

Broached slot inspection

Aircraft and aerospace component inspection and measurement

Medical implant inspection and measurement

Medical device and component inspection

Medical instrument inspection and meausrement

Extrusion inspection and measurement

Cutting tool inspection and measurement

Automotive components and parts inspection and measurement

Industrial gas turbine part inspection (IGT)

VisionGauge® Digital Optical Comparators / Profile Projectors are perfect for both the shop floor and the Quality Control lab.

VisionGauge Digital Optical Comparator inspecting a turned part
turned part
VisionGauge Digital Optical Comparator inspecting a nozzle
VisionGauge Digital Optical Comparator inspecting a nozzle

Inspection of mechanical parts

VisionGauge Digital Optical Comparator inspecting Forging in the Orthopaedics Industry
Forging in the Orthopaedics Industry
Automated Aircraft Engine Impeller Inspection on VisionGauge® Digital Optical Comparator
Automated Aircraft Engine Impeller Inspection
Fir Tree and CAD Overlay in the Aerospace Industry on VisionGauge® Digital Optical Comparator
Fir Tree and CAD Overlay in the Aerospace Industry
Knee Implant and CAD Overlay in the Orthopaedics Industry on VisionGauge® Digital Optical Comparator
Knee Implant and CAD Overlay in the Orthopaedics Industry

VisionGauge® Digital Optical Comparators are also appropriate for color applications.

VisionGauge Digital Optical Comparators are also appropriate for color applications
VisionGauge Digital Optical Comparators are also appropriate for color applications
VisionGauge Digital Optical Comparator inspecting an Extrusion
Extrusion
VisionGauge Digital Optical Comparator inspecting a bonescrew
VisionGauge Digital Optical Comparator inspecting a bonescrew on VisionGauge® Digital Optical Comparator
Bonescrews
Inspections of Spring and other Various Mechanical Parts on VisionGauge® Digital Optical Comparator
Inspections of Spring and other Various Mechanical Parts
Inspection of an Automotive Part (transmitted illumination) on VisionGauge® Digital Optical Comparator
Automotive Part (transmitted illumination)
Inspection of an Automotive Part (reflected illumination) on VisionGauge® Digital Optical Comparator
Automotive Part (reflected illumination)
Inspection of Electronic Assembly / Populated Printed Circuit Board on VisionGauge Digital Optical Comparator
Electronic Assembly / Populated Printed Circuit Board
VisionGauge® Digital Optical Comparator / Profile Projector Applications

New Horizontal Configuration for 400 Series VisionGauge® Digital Optical Comparators

400 Series VisionGauge® Digital Optical Comparators are now available in a horizontal configuration. These systems are state-of-the-art inspection and measurement systems in a compact desktop format. The systems feature a large measurement envelope (up to 12″ x 12″), 3 manual stages (X, Y, and Z), high-resolution precision optics, X/Y 0.25 micron resolution encoders, VisionGauge® OnLine software, and much more.

The 400 Series VisionGauge Digital Optical Comparator with manual stage motion in horizontal configuration.
The 400 Series VisionGauge® Digital Optical Comparator with manual stage motion in horizontal configuration.

Note that you can obtain an updated product brochure (with specifications, etc) in .pdf format.

Extended Travel 700-Series VisionGauge® Digital Optical Comparator featured in Modern Machine Shop

A new article about the Extended Travel 700-Series VisionGauge® Digital Optical Comparator has just appeared in Modern Machine Shop.

Larger Digital Comparator Model with Trunnion-Table Design

The 700 Series VisionGauge® Digital Optical Comparator 5-axis inspection and measurement system is the ideal solution for the automatic inspection of parts with complex geometries.
The 700 Series VisionGauge® Digital Optical Comparator 5-axis inspection and measurement system is the ideal solution for the automatic inspection of parts with complex geometries. The Extended 24″ x 24″ x 24″ travel machine with trunnion configuration for big and heavy parts is shown above.

The article is also available in pdf format.

 

6-Point Iterative Alignment – Application Note

6-Point Iterative Alignment on the VisionGauge® 700 Series 5-Axis Inspection & Measurement System

 

To be able to report the absolute location of a feature (such as cooling holes) on a part, a measurement system needs to know the location of the datums relative to which these locations are expressed. Five-axis parts use a six-point datum structure to set the position along the three Cartesian axes as well as the rotation about each of these three axes.

There are two different approaches to establish these datums. The first approach consists in using a fixture that physically comes into contact with the six datum points. And because the fixture is generally designed to easily line up with the un-rotated Cartesian axes (along the fixture’s straight edges, for example or using locator holes, tooling balls or other appropriately-designed simple features), it is quite simple to “zero out” the system’s 5 axes of motion (i.e. X, Y, Z, A and B). So with this first approach, the fixture physically sets the location of the datums in space.

With the second approach, a generally simpler fixture is used to only roughly position the part. So with this approach, features on the fixture are still used to “zero out” the system’s 5 axes of motion, but the resulting coordinate system is only approximate. For every part, the system still needs to accurately locate the datums and mathematically re-orient the part (in a way analogous to how a physical 6-point fixture physically reorients the part in space).

The VisionGauge® Digital Optical Comparator’s “Part Reorientation” tool is a powerful and intuitive tool to carry out 6-point iterative alignment. It uses the 700 Series’ LASER module to accurately locate the part’s surface at the datums, even on parts with complex geometries. The tool converges quickly to a stable and accurate solution. And it is extremely simple to then apply the corrections to part inspection programs. The tool also allows you to set limits on the corrections (to ensure collision-avoidance, for example).

The VisionGauge® Digital Optical Comparator's 6-point iterative alignment tool accurately locates the 6 datum points on the part and mathematically "reorients" the part accordingly, along all of the part's 6 degrees of freedom
The VisionGauge® Digital Optical Comparator’s 6-point iterative alignment tool
accurately locates the 6 datum points on the part and mathematically “reorients”
the part accordingly, along all of the part’s 6 degrees of freedom
The 700 Series VisionGauge® Digital Optical Comparator 5-axis inspection and measurement system is the ideal solution for the automatic inspection of parts with complex geometries.
The 700 Series VisionGauge® Digital Optical Comparator 5-axis inspection and measurement system is the ideal solution for the automatic inspection of parts with complex geometries. The Extended 24″ x 24″ x 24″ travel machine with trunnion configuration for big and heavy parts is shown above.