Optical Comparators (Profile Projectors)

Benefits of Our Optical Comparators

VISIONx, Inc. carries a wide selection of digital optical comparators suitable for various applications. Compared to traditional optical comparators, our VisionGauge® systems offer multiple benefits, such as:

• Increased accuracy: Our digital comparators can automatically conduct detailed measurements and inspections. They eliminate operator-to-operator variations, ensuring accurate data and reducing the risk of human error.
• Higher throughput: The system can run swiftly and fully automatically, allowing manufacturers to conduct more measurements in less time.
• Optimized workflow: VisionGauge® digital comparators work directly with your existing CAD data. Our advanced patented technology provides detailed documentation of data, statistics, and pass/fail results for a streamlined process.
• Cost efficiency: VisionGauge® systems remove the need for costly overlays. This function significantly reduces the operator’s expenses on Mylar production and labor costs while minimizing downtime.
• Ease of use: Whether for manual or fully automated operations, the VisionGauge® systems are extremely easy to use and operate. The software is also customizable to your specifications, ensuring correct and consistent results for your industry.
• A smaller footprint: Our VisionGauge® devices are compact and versatile, taking up less space. The systems are designed to allow you to conduct measurements and inspections straight from the shop floor.

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Applications of Digital Optical ComparatorsVisionGauge® digital optical comparators support many applications and industries. To name a few, these versatile devices are suitable for applications and industries, including:

• Aerospace: Optical comparators measure various parts in the aerospace and aeronautics industries, such as turbine disks, slots and blade fir trees, cooling holes, and seal slots.
• Automotive: The automotive industry uses comparators to inspect and measure components, such as electrical connectors, gears, and valves.
• Defense and Military: The defense and military sectors use a comparator machine to inspect parts with holes and slots. The device tracks the number of holes and inspects their location and geometry.
• Medical Manufacturing: Optical projectors inspect a variety of medical devices and procedures, such as stents, medical rasps, implant screws, and orthopedic implants.
• Power and energy: The power and energy sectors benefit from comparators when inspecting turbine components and mico-holes, as well as verifying the presence and exact location of different hole types.

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