High Accuracy VisionGauge® 3D Inspection & Measurement Systems

VisionGauge High Accuracy Inspection And Measurement System

Streamline Quality Control with Advanced 3D Measurement

VisionGauge® High Accuracy 3D Inspection & Measurement Systems with built-in auto-focus and edge-detection are perfect for wide range of industrial production, quality control, and laboratory applications.

VisionGauge®’s advanced edge-detection technology produces sub-pixel accurate measurements, increases measurement repeatability, and virtually eliminates operator-dependent measurement error. Standard configurations are available off-the-shelf and non-standard configurations can also be accommodated. We can configure a system to meet your specific requirements!

These 3 dimensional inspection & measurement systems are built around the powerful and easy-to-use VisionGauge® software package, which means that they have a simple and intuitive Windows™ interface and include a wide range of fully-integrated tools for imaging, measurements, statistics, databasing, reporting (with charts & graphs), data transmission & exchange and much, much more!

We have recently launched a new generation of the VisionGauge® High-Accuracy Inspection and Measurement System that incorporates many enhancements that dramatically increase the speed, usability, and range of applications of these systems.

Comprehensive Measurement & Inspection Solutions

VisionGauge® 3D inspection & measurement systems also include a wide range of image analysis and measurement tools to allow you to successfully solve a wide range of applications. VisionGauge®’s powerful stage-based vision inspection tools include counting and sizing (blob analysis), registration and alignment, high-accuracy positioning and measurement, pattern matching, illumination control, auto-focus, step and repeat part scanning, color verification, defect detection, and many others.

Configuration with Power-Zoom optics.
Also available with Microscope-grade optics

High-accuracy inspection and measurement system

New Generation of VisionGauge® High-Accuracy Inspection & Measurement Systems

The latest generation of VisionGauge® systems include enhanced CAD-comparison capabilities optimized to support extremely large and dense CAD files, such as those typical of the semiconductor industry. With these latest enhancements, complete inspection programs can be built by importing the part’s CAD and tolerance data to take full advantage of our patented CAD Auto-Align™ and CAD Auto-Pass/Fail™ tools for 100% automated part-to-CAD comparison.

The systems also include the new VisionGauge® Report Builder™ which automates inspection results report generation for quality assurance and traceability. The VisionGauge® Report Builder™ is a powerful tool designed to streamline the process of creating, customizing, and sharing professional inspection reports. Built with efficiency in mind, the Report Builder integrates seamlessly with VisionGauge® measurement and inspection systems, to transform raw data into polished, customer-ready documentation. The Report Builder features enhanced capabilities that simplify report creation while giving users greater flexibility in personalizing reports to their specific requirements.

The new VisionGauge® High-Accuracy Inspection and Measurement Systems are also available with an automation module to allow them to easily be interfaced to external machinery, for example for automated part loading & unloading. This automation module includes all the necessary hardware & software full 2-way Ethernet (TCP/IP) communication as well as 2-way I/O communication (over 24 channels) between external machinery and VisionGauge®, for full “lights out” operation. With this new automation module, VisionGauge® is at the forefront of the automation revolution.

Another new VisionGauge® High-Accuracy Inspection & Measurement System improvement is the system’s enhanced defect map that allows for fast “big picture” results analysis as well as easier and more detailed “drill down” defect review.

A Pass Fail Defect maps highlights portions of an inspection's results
The enhanced VisionGauge® High-Accuracy Inspection & Measurement System defect map allows for fast “big picture” results analysis as well as easy “drill down” detailed defect review.

 

VisionGauge® 3D Measurement System Features:

  • Available with an open-frame stage & glass insert that allows for both transmitted and reflected illumination. Also available in half-gantry and full-gantry configurations
  • High-precision crossed-roller movements with built-in end-of-travel limit switches.
  • Encoder feedback is available with resolutions of 0.25um or 0.1um.
  • Stage lengths can be customized to fit part requirements, including super-extended travels.
  • Micro-stepping motor controller is capable of ultra-fine movements.
  • All axes can be controlled using either the external (3-axis, 3-speed) joystick or VisionGauge’s® on-screen joystick. With VisionGauge’s® intuitive “teach” mode, it is easy to create part programs. Programs can be saved to and retrieved from disk.
  • These systems include the complete VisionGauge® extensive measurement toolset.
  • Manual configurations are also available.
  • All illumination is LED, computer-controlled & programmable.
  • Available with fixed magnification or zoom optics, either manual or motorized, or high-power long-working-distance microscope optics.
  • A wide range of options are available to solve even the most challenging applications, such as rotary stages, adapted & specialized illumination, LASER modules, etc…

Download a pdf about our High-Accuracy 3D Measurement and Inspection Systems.

Read our December 2025 press release “New Generation of VisionGauge® High-Accuracy Inspection & Measurement Systems Announced” 

Learn More About High Accuracy VisionGauge® 3D Inspection & Measurement Systems

Find out more about various applications where our VisionGauge® visual inspection and machine vision systems are being used. Also read about how our fleet of VisionGauge® Digital Optical Comparators can solve your applications.

With micron-level resolutions, VisionGauge® High-Accuracy Inspection and Measurement Systems are extremely accurate. They are fast and very easy to use. They have always been customizable and with this latest generation of enhancements they are more widely applicable than ever.

With these new systems, fully automated inspection programs for parts that are very feature-dense can be created automatically, directly from the part’s CAD data. Furthermore, they allow manufacturers to achieve significant gains in inspection throughput. The new VisionGauge® High-Accuracy Inspection and Measurement Systems provide manufacturers with a real advantage in today’s competitive market.

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