VisionGauge® Visual Inspection and Machine Vision Applications

Our VisionGauge® products have been used across countless industries to solve a wide range of visual inspection and machine vision applications and other tasks. Below you will find a sampling of how some of our VisionGauge® products are still being applied, as well as information about our custom machine vision systems and imaging application development. Additional information about  our current VisionGauge® Digital Optical Comparator applications can be found here.

Contact us with your application!






  • Fish scale measurement



  • Distance learning & real-time image transmission


Electronics and microelectronics:



  • Fuel cell component measurement



  • Glass cross section inspection (Straiegram)




Industrial Gases:

  • Purity verification
  • Contamination detection
  • Particle detection


Medical Device:

  • Stent inspection
  • Drug coated stent inspection
  • Guide wire measurement
  • Medical device assembly verification
  • Optical Character Recognition and Verification for traceability
  • Catheter inspection
  • X-Ray detector inspection
  • Dental drill inspection and measurement
  • Verification of medical electronics


Micro Electro Mechanical Systems (MEMS):


Microscopy, Biology and Image Analysis:


Military and Defense:

  • Military electronics: MIL spec-compliant inspection
  • Hologram inspection
  • Projectile inspection and measurement
  • Measurement of X-Ray films

Motion Tracking / Video Capture and Motion Analysis:



  • Fracture detection and measurement in radioactive materials (inside a hot cell)


Optics and Optical Manufacturing:







  • Label verification


Precision Mechanical Components and Assemblies:

  • Assembly verification
  • Measurement of mechanical component


Printed circuit board:


Probe cards:






Sporting Goods:

  • Automated verification of baseball bat characteristics and dimensions






Wire & Cable:


Wire Bonding:

Custom Machine Vision Systems and Imaging Application Development

All of our standard vision systems can be configured with different optics and components to meet various requirements. However, sometimes more customization is required to achieve all of the goals of an inspection system: This type of customization is something we do especially well.

The process of developing custom machine vision systems designed to meet the requirements of a costumer’s application usually starts from a blank drawing board. Once the system goals have been identified, a group of our engineers will brainstorm ideas in order to find the most optimal solution to fulfill the customer’s needs. If system integration will be required, we may also need to understand the customer’s current processes to determine exactly how the system will fit. After a general idea of usage has been defined and some sketches are produced, the next step is to create a 3D physical model of the system for the customer’s approval.

custom machine vision system drawing sample

Once the 3D physical model is approved, our machinist uses CAD drawings to create the parts required for assembly in the desired materials. Meanwhile, we will continue to work on any custom enhancements to the software, if any are required. After all parts have been machined the system is assembled in-house and closely compared to the physical model to assure that the model and final product are identical.

custom machine vision system product sample

Finally, the system is thoroughly tested to ensure that it effectively solves the initial problem. To help our customers set-up a customized system in their facility and get them “up and running”, we typically create step-by-step instructions and sample programs using by our VisionGauge® Online software in conjunction with the system. Of course, technical support is always available for new systems should any questions arise.

cell counting custom application

If you have machine vision or imaging applications that you think might require some customizing, please contact us with the details of your project.

VisionGauge® Digital Optical Comparator / Profile Projector Applications

VisionGauge® Digital Optical Comparators are being used by many different companies across a very wide range of industries. As your digital optical comparator and profile projector manufacturer, we want to ensure your application needs are being met. Here are some examples of applications we have solved within various industries:

View All Aerospace and Aeronautics Applications

We have a number of unique, patented technologies that make our systems an especially good fit for the Aerospace industry. Our systems are used by aerospace manufacturers worldwide to solve a wide range of challenging applications, including the inspection & measurement of: turbine blade fir trees, turbine disks & slots, cooling holes (both round & shaped) & slots on 5-axis parts (both coated & uncoated), seal slots, and many more. In most cases, our powerful & easy-to-use systems are used directly on the shop floor and allow customers to increase throughput, eliminate operator-dependence of results, achieve increased accuracy & repeatability and collect complete electronic documentation.

Aircraft and aerospace component inspection and measurement

Extrusion inspection and measurement

Cutting tool inspection and measurement

Automotive components and parts inspection and measurement

Industrial gas turbine part inspection (IGT)

A great many manufacturers across a wide range of industries are using VisionGauge® systems to generally improve and speedup their inspection & measurement process, reduce their costs, improve product quality and achieve much better Gage R&R performance.

VISIONx provides a wide variety of system types and configurations, each one suitable for any number of applications. Learn more about the differences between our horizontal and vertical digital optical comparators and when to use each type of system.

VisionGauge® Digital Optical Comparators / Profile Projectors are perfect for both the shop floor and the Quality Control lab. Contact us with your application’s requirements to learn about how our systems can benefit your inspection process. Our Application Engineers have a great deal of experience understanding the particularities of complex parts and using our tools to develop effective solutions for all types of inspections.

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Applications Gallery

  • VisionGauge Digital Optical Comparator inspecting a turned part
    turned part